WHAT'S IT WEIGH? QUANTIFYING THE LAVERDA SF2RR
While I've got the Laverda F750 racer torn apart I thought I'd take the opportunity to weigh the different components.
I've got a 2KG electronic scale that weighs to the nearest gram/.1 ounce, a standard spring-type baby scale (repeatable to within an ounce or so) and a 200 pound digital shipping scale that reads to the nearest .5 pound. Where the component parts are small enough (as in the front fork) I'll weigh them on the small scale. I'll try to indicate which scale was used (if grams are shown it has to be the small scale). In addition, where I have similar parts, or do some lightening, I'll give comparitve weights.
The Engine
One of the big modifications to the head this last go around is replacing the stock 8mm stem steel valves with 7mm stem (same as the SFC) titanium valves, along with new valve springs with titanium spring retainers.
- 8mm valve stem stock SF2 intake valve - 41mm OD - 71 G
- 8mm valve stem stock SF2 exhaust valve - 35mm OD - 66 G
- 8mm valve stem spring retainer - 19 G
- Total weight for four valve with retainers set: 350 G
- 7mm valve stem stock SFC intake valve - 41mm OD - 69 G
- 7mm valve stem stock SFC exhaust valve - 35mm OD - 55.5 G
- 7mm valve stem spring retainer - 20 G
- (note: the ID of the hole is smaller, hence more metal in the retainer)
- Total weight for four valve with retainers set: 329 G
- 7mm valve stem titanium SF2RR intake valve - 44 mm OD - 53 G
- 7mm valve stem titanium SF2RR exhaust valve - 37.5 mm OD - 41 G
- 7mm valve stem titanium SF2RR spring retainer - 11 G
- Total weight for four valve with retainers set: 232 G
Savings: 118 G of reciprocating weight
Here are pictures of the new and old valves.
I've also swapped the stock valve adjusting screws for ROTAX single items which have a floating "foot" on them that should decrease the pocketing of the top of the valve stem.
- Stock adjuster (4 each) - 5 G
- ROTAX adjuster (4 each) - 7 G
Total increase in reciprocating weight - 8 G
The Laverda uses two cams, with shouldered collars that sandwich the cam sprocket between them. These parts are fairly massive, so I drilled some holes in them to end up with parts that are slightly less massive.
- Stock camshaft sprocket - 437 G
- Lightened camshaft sprocket - 353 G
- Stock camshaft sprocket collar (2 used) - 93 G
- Lightened camshaft sprocket collar (2 used) - 87 G
Total savings in the camshaft assembly - 96 G rotating weight
The camchain tensioner has a rubber block in the tensioner arm that the plunger bears against. The block in the racer was looking pretty second hand (strange how some rubber/plastic materials just doesn't do well in a hot oily environment - and how often they are put there by engine designers!) so I mentioned to Craig that I was going to get some ultra high molecular weight polyethelyne to make a new block. He told me to make it out of aluminum instead, as any compliance in the camchain tensioner seems to eventually cause problems in controlling the camchain slack.
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- Stock tensioner arm rubber block - 11 G
- Aluminum replacement block - 17 G
Total increase in weight - 6 G
The roller on the chain tensioner pivots on a solid steel pin. I drilled a hole down the middle of it.
Stock roller pin - 34 G
Modified roller pin -
Cylinder Studs: The Laverda has 8 10mm cylinder studs that are 12-13" long. A stud should have the unthreaded portion the same diameter as the diameter at the base of the threads. This lets the whole stud stretch when torqued which helps them clamp, and also reduces the stress seen by the threads.
- Stock studs (set of 8) - 52.7 OZ / 1494 G
- Modified studs (set of 8) - 42.2 OZ / 1196 G
Savings - 10.5 OZ / 298 G
Crankshaft: The stock crankshaft flywheel diameter is 5.71", and the lightened crank Craig did has an OD of 5.125. A stock crank assy with the starter sprag clutch and generator drive pulley (and nut) is 37.5 pounds. The clutch/pulley assembly weighs right at 3 pounds, so the stock crank is roughly 34.5 pounds. The lightened crank is 28.5 pounds and uses an aluminum spacer to mate to the big oil seal in the engine case (the sprag clutch would normally match up to the seal). I'll stick a picture of each crankshaft here when the film is developed.
- Stock crankshaft complete with starter clutch and generator pulley - 37.5 pounds
- Lightened crankshaft - small aluminum spacer to mate with seal instead of starter clutch assy - 28.5 pounds
Savings - 9 pounds (and all of it rotating weight, making the crank easier to accelerate)
Front Fork Assembly
The Laverda uses 38mm Ceriani fork legs from a 750 Ducati in fabricated sheet metal triple clamps (with aluminum stem) that I made). I just got through installing a set of Race Tech Cartridge Emulators to the forks.
Damper rod assembly with end bolt, Emulators and damper rod to Emulator adapter (each assembly)
- 14.9 OZ / 422 G
- The modified damper rod with the other parts Instead of drilling holes in the damper rod per the instructions I milled a slot, increasing both overall area of the holes and the individual hole size. My intention is to reduce the restriction of the holes as much as possible, leaving the inside of the damper rod as the restrictive element. 38K jpg file
Stanchion tube assembly with rebound damping parts (but less top cap) (each assembly)
- 52.7 OZ / 1494 G
Savings: 2@ 9 G = 18 G
25mm tubular steel axle
- 10.4 OZ / 296 G
- FYI: standard 20mm solid shouldered axle
- 25.5 OZ / 722 G
Savings: 426 G
Front axle spacers
- 2.1 OZ / 59 G
Right slider assembly (calipers behind fork tube) with seals, circlips, and steel axle pinch bolt
- 38.3 OZ / 1084 G
- Pinch bolt with two washers and nylock nut
- 1.3 OZ / 38 G
Left slider assembly
- 38.5 OZ / 1092 G
Lower sheet metal triple clamp with 6 steel pinch bolt/nut assemblies, alloy stem with alloy nut, upper/lower bearing cones
- 42.6 OZ / 1207 G
- FYI: Stock Marzocchi cast aluminum assy approx 250 G heavier
Upper sheet metal triple clamp with 6 steel pinch bolt/nut assemblies
- 22.8 OZ / 646 G
- FYI: Stock Marzocchi cast aluminum/steel stem assy approx 250 G heavier (less stem nuts)
Savings in triple clamp and stem assembly: 500 G
Fork springs (each)
- 17.8 OZ / 504 G
Total less fork oil
- 20.53 pounds / 9.313 KG
Front Wheel
Front wheel assembly:
- RD350 hub modified for 25mm ID bearings
- WM3 (2.15") x 18" Akront rim (flanged)
- SS Spokes
- 100x18 K591 Dunlop with tube
- 12" JFZ stock car rotor with my aluminum disc center
- Total weight - 26.25 pounds
The Swing Arm and Rear Wheel
Swing arm bare with bearing races
- 6.375 pounds
Aluminum pivot shaft nuts (2) each
- .2 OZ / 7 G
Timken bearing cones (2) each
- 2.5 OZ / 71 G
Bearing center spacer and shims
- 4.9 OZ / 140 G
Swing arm spindle (tubular steel)
- 13.3 OZ / 377 G
Brake stay arm (steel tube) with forward bolt/nut assy
- 1.1 OZ / 30 G
Chain rubbing strip (UHMW PE) with 3 5mm screws
- 2.4 OZ / 68 G
Chain adjuster sliding blocks (Seeley style) with end caps/bolts (2) each
- 7.4 OZ / 210 G
Rear axle (tubular steel) bare
- 8.5 OZ / 242 G
Axle nut (aluminum)
- .2 OZ / 7 G
Axle spacers
- 2.9 OZ / 83 G
Rear axle outer clamp parts (Seeley style) two pair total weight
- 8.5 OZ / 242 G
Fox aluminum bodied Superbike shocks with steel bolts/nuts - each
- 64.5 OZ / 828 G
Total rear wheel/swing arm assembly weight - 58.81 pounds
Exhaust system
2 into 1 with SuperTrapp discs - complete
- 10.0 pounds
Frame
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© 1996-2005 Michael Moore, last update for this page 01 June 2005
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